royal-sparkler-filter
Created By:
Royal Engineering
Project Completed:
April 20, 2025
Website:
royalengineers.in
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Sparkler Filter

Leaks, contamination, and inconsistent filtration slowing your production? The Sparkler Filter is your answer. Built for crystal-clear results in pharmaceuticals, chemicals, oils, and beyond, this enclosed system combines rugged engineering with unmatched flexibility. Say goodbye to downtime and hello to purity.

Why the Sparkler Filter Stands Out

  • Zero Leaks, Zero Mess: Fully enclosed design prevents evaporation, fumes, and spills—critical for volatile or hazardous liquids.
  • Adaptable Performance: Swap plates, adjust cake capacity, or tweak pumps to handle thick resins or thin solvents.
  • Built to Last: Choose Mild Steel or Stainless Steel (304/316/316L) for corrosive or sterile environments.

How It Works

  1. Load & Pressurize: Pump unfiltered liquid into the sealed chamber.
  2. Capture Contaminants: Liquid flows downward; filter media traps particles as a uniform cake forms.
  3. Collect Clean Output: Filtrate exits through the central channel, while solids stay trapped.
  4. Eject & Repeat: Open the quick-release lid, remove the cake, and restart—all in minutes.

Top 6 Reasons That Industries Rely

  1. Crystal-Clear Results: Achieve <1-micron clarity for pharma APIs, edible oils, or fine chemicals.
  2. Scalable Capacity: Use deep plates for heavy sludge or shallow plates for light residues.
  3. Temperature Control: Jacketed options handle hot oils or chilled beverages without extra equipment.
  4. Mobility: Wheeled trolleys (SS or MS) let you move the unit between production lines.
  5. Safety Built-In: Bypass valves, pressure gauges, and flame-proof motors meet ATEX/OSHA standards.
  6. Waste Reduction: Scavenger plates drain every last drop, cutting product loss by 15%+.

Key Features

  • Horizontal Plates: Prevent cake cracking or dropping—ensuring consistent filtration quality.
  • Quick-Change Lid: Open/close in seconds with the reinforced arm device.
  • Pump Flexibility: Pair with gear, lobe, centrifugal, or roto pumps based on viscosity.
  • Sample Port: Test filtrate mid-process without stopping production.
  • Mirror Polishing: Smooth SS surfaces resist corrosion and simplify CIP cleaning.

Industries Served

  • Pharmaceuticals: Sterile filtration of APIs, syrups, or IV fluids.
  • Food & Beverage: Clarify juices, edible oils, or craft spirits.
  • Chemicals: Remove catalysts from resins or purify solvents.
  • Paints/Inks: Achieve speck-free finishes for premium products.
  • Waste Oil Recovery: Reclaim usable oil from industrial sludge.

Options

  • Material: MS for cost-sensitive tasks; SS316L for acidic/chloride-rich fluids.
  • Plate Size: 12” to 48” diameters for 5L to 5,000L batches.
  • Mobility: Locking cast iron wheels for stability or fiber castors for smooth floors.

FAQs (What Buyers Ask)

Q: How often do plates need replacement?
A: Plates last years with proper care. Replace media (cloth/sintered mesh) based on abrasion.

Q: Can it handle high-viscosity fluids like honey?
A: Yes! Use a lobe pump and deep plates for sticky materials.

Q: Is CIP cleaning effective?
A: Absolutely. The smooth SS surfaces and spray nozzles automate 99% of cleaning.

Upgrade Your Filtration Today

Why settle for messy, inefficient systems? The Sparkler Filter offers precision, safety, and versatility in one robust package. Contact or chat with our team to configure your ideal setup!

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